PRODUCTION START | Capsulator from the Expert No. 1 in Russia www.Kapsulator.ru Seamless Capsules, Capsules without seam, menthol cigarette capsules, the Capsular Equipment, Capsulator, Capsules with oil, Kapsulyation, Capsulation, Napo
Production and sale of menthol oil in round cigarette capsules

Plan of start of production.

Councils of the technologist.
capsulator menthol cigarette capsules

Requirements to rooms and the additional equipment in technology of gelatinous capsulation.

1. In practical use of the line for capsulation one person is engaged in preparation of gelatinous weight. Gelatin preparation time - 1 - 1,5 hour. At the beginning of each change (morning of each working day) gelatinous weight, at the rate of 7 liters of ready weight on 7 business hours of installation prepares. Equipment for gelatin preparation. Gelatin is prepared on a steam bath with a temperature + by 60 degrees. It can be any ware adapted for this purpose. Task: on a steam bath to mix gelatin at a temperature of +60 degrees before full swelling.

2. In any suitable ware you mix capsule substance-filler.

3. Requirements to the room - maintenance of constant air temperature in the range from + 15 to + 25 degrees. This purpose will require any good conditioner of air with the moisture separator. In the Capsulator system oil is filled in. Usually food (for transportation of capsules in system). In practice use olive or sunflower oil. At high humidity oil incorporates water, grows turbid and does not become suitable for use in a kapsulyator. Further in the same room there is also a kapsulyation. Ready capsules get to special reception trays with oil. Several trays baking sheets with height of walls of 50 mm, overall dimensions - according to productivity are required. 400 mm by 400 mm. Are made of food stainless steel. Capsules with a speed of 5 pieces a second get to oil on Protvino. As soon as the tray a baking sheet is filled adequately, it is placed in the room with the name "REFRIGERATOR". Requirements to "refrigerator" constant temperature + 10 degrees. It can be also specially equipped room, and ordinary refrigerators. It is required to place in these refrigerators all trays - baking sheets with capsules which will be made for change. In "REFRIGERATOR" capsules cool down (working temperature of gelatin in a kapsulyator + 60 degrees). There is a process - gelatin FIXING. Term necessary for fixing of capsules 1 days. When planning it is required to consider that next day it is necessary to fix new capsules in other "refrigerators".

4. Our WERE FIXED capsules in oil at a temperature + 10 degrees, time to merge oil in a day comes. Any centrifuge as option - the top-loaded washing machine and an extraction will be suitable for these purposes. The indispensable condition at selection of the washing machine with the centrifuge - a drum from stainless steel and diameter of openings in a drum does not exceed diameter of capsules. For an extraction it is enough to buy only 1 washing machine. Filled a drum, included an extraction and in 4 - 7 seconds the batch of capsules is wrung out.

5. At once after an extraction of oil of the capsule display on big baking sheets for drying. These baking sheets should not have high walls, and have to place on themselves as it is possible more freely our menthol cigarette capsules. Capsules when drying should not adjoin with each other and not lie one on one. The room for drying too with the conditioner. Temperature from + 20 to + 28 degrees, the level of humidity is no more than 50%. The corresponding conditioner will be required (already the third). Special racks for baking sheets will be required. Process of drying has to be stream, in one corner a rack with the first party in another with fresh, etc. Time of drying of capsules - 1 days. Special paper for a laying between capsules and a baking sheet will be required. The requirement to paper - good absorbency of the remains of oil which will remain after an extraction in the centrifuge.

6. In production inadmissibly the oil rest on capsules, after drying all capsules by small parties are washed out in the same centrifuge, but with isopropyl alcohol. In the takeup block fill up 50% of volume of capsules and fill in with isopropyl alcohol, further turn on the centrifuge and wring out alcohol, a part of alcohol evaporates, a part merges in a subsoil of the washing machine for reuse. The capsules which are washed out by alcohol get from the washing machine, alcohol quickly disappears. The feature of use of isopropyl alcohol is that it after evaporation does not leave marks of its application (color, a smell, taste) is completely harmless. This alcohol not for the food purposes perfectly dissolves oil. Over time alcohol will be sated with the remains of oil and it will be required to utilize it, and in the washing machine to use new. Requirements to the room for washing of capsules. Room temperature, without conditioning. Extract and use of safe electrical systems.

7. Calibration is used only for following to State standard specification. Through any sieve sift capsules, the first use a sieve with smaller, than it is required by diameter of a window, eliminating small marriage, further use a sieve with larger windows. Calibration of capsules up to 2 000 000 pieces a month becomes in the manual mode. At very biased requirements to quality all capsules still can undergo visual control by the operator. Each capsule is looked through on a special glass little table with illumination. Viewing will reveal the capsules rejected, not filled with substance.

8. It is recommended to store in tight packing, at the room temperature in the dark room. In avoidance of adhesion and deformation of ready capsules it is recommended to store in the packaged look. And after calibration or just after drying to package in packing. A period of storage of menthol cigarette capsules up to 2 years. In the course of work hit in the Capsulator system of portions of substance which sates oil and dilutes it is possible. When carrying out scheduled maintenance it is required to make replacement of transport oil on new once a week. As we see special devices which it will be required to buy not much. All devices of household purpose and their quantity and cost depends on your budget. Capsulator remains the most technologically difficult device.

www.Kapsulator.ru Moscow +7(495)3643808, cigarette capsules, flavor capsules for cigarettes, cigarette capsule, cigarette balls, cigarette capsule production

Cigarette filters Capsules.

Gelatin Agar Alginate.

You can open the production of round capsules with a diameter of 2.8 mm capsules for filter cigarettes with aromatic oil inside, made on our equipment, can several times reduce the cost of the finished product and get products for the budget segment of the market.

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Compact equipment.

It is made in Europe

New equipment for tobacco and cigarette manufacturing companies. We have developed technology for small and medium-sized businesses filter cigarettes with flavors. Low cost, compact size, use of available raw materials will allow you to start your own business.

www.Kapsulator.ru Moscow +7(495)3643808, cigarette capsules, flavor capsules for cigarettes, cigarette capsule, cigarette balls, cigarette capsule production

Philosophy and services

Capsulator companies!

We are introducing new technologies in the cigarette market, filter cigarettes and aromatic capsules with menthol oil in Turkey and Europe.

Unique development

The patented waste-free technology which does not have analogs from the leading world experts.

Samples of capsules

We send to interested customers samples of flavor round capsules for cigarette filter and for visual quality evaluation.

Business plan

We help with development of turnkey business. Detailed calculations of product cost. Payback point.

Friendly service

We publish our scientific research. We exchange experience and useful information with colleagues and clients.

Quality standards

The equipment can be manufactured according to the GMP standards. The quality of materials is confirmed by certificates.

Training of the client

The technical specialist of the company leaves to your city, for carrying out start and training. Consultations 24/7.

why choose us

For purchase of Capsulator

We form business community of partners, adherents, colleagues and investors.

Dealers and partners

We form world network of official representatives. We invite to favorable cooperation.

Be the first.

Investments

We buy the technologies connected with pharmaceutical, medical and food business.

Sell to us.

Logistics

We render transport and logistic services, we make the international customs registration.

Charge to us.

www.Kapsulator.ru Production and sale of menthol oil in round cigarette capsules

Chat with the expert

Video of a conference with managers and specialists of the company for expeditious discussion of any questions.

Ask us.

Idea business

We discuss, we check and we introduce the ideas of our clients till the moment polucheniy finished goods.

Discuss with us.

Instruction

The adapted user's guide in all languages. Detailed videos and photo of the maintenance instruction of the equipment.

Learn from us.

PDF Presentation

Download now!

Contains detailed information on our offers and services.

Photos of Capsulator

Samples of round cigarette filter capsules with gelatin shell diameter 2.8 mm and 3.5 mm.

  • www.Kapsulator.ru Moscow +74953643808, Equipment for the production of small 2,8 mm cigarette capsules
  • www.Kapsulator.ru Moscow +74953643808, Equipment for the production of small 2,8 mm cigarette capsules
  • www.Kapsulator.ru Moscow +74953643808, Equipment for the production of small 2,8 mm cigarette capsules
  • www.Kapsulator.ru Moscow +74953643808, Equipment for the production of small 2,8 mm cigarette capsules
  • www.Kapsulator.ru Moscow +74953643808, Equipment for the production of small 2,8 mm cigarette capsules
  • www.Kapsulator.ru Moscow +74953643808, Equipment for the production of small 2,8 mm cigarette capsules
  • www.Kapsulator.ru Moscow +74953643808, Equipment for the production of small 2,8 mm cigarette capsules
  • www.Kapsulator.ru Moscow +74953643808, Equipment for the production of small 2,8 mm cigarette capsules
  • www.Kapsulator.ru Moscow +74953643808, Equipment for the production of small 2,8 mm cigarette capsules
  • www.Kapsulator.ru Moscow +74953643808, Equipment for the production of small 2,8 mm cigarette capsules

How does Capsulator work?

You watch video.

Demonstration of process of encapsulation menthol oil in cigarette capsules.

reviews of cooperation

Our Clients

People the constructed successful companies using Capsulator of oils.

  • www.Kapsulator.ru Moscow +74953643808, Equipment for the production of small 2,8 mm cigarette capsules

    "The AO RealCaps company since 2005 produces the encapsulated oils of the highest quality at the affordable price using Capsulator of the Roman Tsibulsky company."

    - Andrey Mazharenko | Russia | Realcaps.ru
  • www.Kapsulator.ru Moscow +74953643808, Equipment for the production of small 2,8 mm cigarette capsules

    "All production of the TOO "PHYTO-APIPHARM" company is made on the basis of natural raw materials of a phytogenesis, including encapsulates oil in menthol cigarette capsules."

    - Andrey Korotkov | Kazakhstan | Phyto-Apipharm.com
  • www.Kapsulator.ru Moscow +74953643808, Equipment for the production of small 2,8 mm cigarette capsules

    "We are the leading producer in Turkey a cigarette capsules encapsulated. We use Capsulator which ordered in the Kapsulator.ru company"

    - Adnan | Turkey

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Founders of the company

Our Team

The amicable team of professionals united by a common goal and one business of 20 years.

Roman Tsibulsky founder and owner of the company www.Kapsulator.ru Equipment for encapsulating menthol oil in round cigarette capsules

Founder

Roman Tsibulsky

Pavel Shmanai CTO of the company www.Kapsulator.ru  Equipment for encapsulating menthol oil in round cigarette capsules

Technologist

Pavel Shmanai

Alex Kacman leading engineer of the company www.Kapsulator.ru Equipment for encapsulating menthol oil in round cigarette capsules

Engineer

Alex Kacman

Characteristics & Prices

Price on Capsulator

Short comparison of models of the equipment and cost.

Classic model

$24.000

  • Diameter of capsules is 2-5 mm
  • Dosage of 10-50 mg
  • Up to 15.000 capsules per 1 hour

Contact.

Standard model

$34.000

  • Diameter of capsules is up to 3,5 mm
  • Dosage up to 10-50 mg
  • Up to 90.000 capsules per 1 hour

Contact.

New model GMP

$42.000

  • Diameter of capsules is up to 3,5 mm
  • Dosage up to 10-50 mg
  • Up to 90.000 capsules per 1 hour

Contact.

Answers popular questions

Roman Tsibulsky

Personal consultation from the leading expert of the company will be rendered to each client.

Roman Tsibulsky www.Kapsulator.ru World expert in the production of round capsules with menthol oil for the cigarette filter

+ In what country the equipment for capsulation is made?

This technology, the equipment is developed in Russia specialists of the company Roman Tsibulsky, Capsulator are manufactured at factory in Minsk by experts from our team.

+ Whether it is possible to buy the equipment which was in the use?

No. All Capsulator which we started at clients work, are still demanded and make profit for the owners. We are proud of it!

+ Where there is your office, production and how to buy Capsulator?

Office in Moscow, production and demonstration of the equipment to Minsk. We accept payment as the legal entity in Russia. For convenience of clients we have various payment methods.

+ What delivery time of Capsulator after payment?

Usually 1 month on production of the equipment, and some time for its testing and delivery to the client is required. Middle date of receipt of Capsulator clients 2-2,5 months.

+ Whether you help clients who have only investments?

Capsulation of oils with use of our equipment simple, compact, highly demanded type of business in the sphere of production. We start more than 30 productions worldwide annually.

+ In what the main idea of profitability of capsulation?

We recommend to clients to wholesale oil directly from producers and to pack up in capsules, for the subsequent retail in pass doses. Profitability and stability of this activity are obvious.

Announcements and publications

News of the company

The leading expert in area of production of menthol capsules in cigarettes.

www.Kapsulator.ru Equipment and technology for the production of menthol capsules in cigarettes.

Cigarettes with a menthol softgel

Popular in the world small round capsules with flavors - chocolate, menthol, mint, lime, orange. The capsules are installed in the cigarette filter.

Still...

www.Kapsulator.ru Equipment and technology for the production of menthol capsules in cigarettes.

Cigarettes with a menthol capsule.

New production technology for aromatic capsules for cigarette cartridges, production of cigarette capsules in the factory, menthol cigarette capsules.

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www.Kapsulator.ru Equipment and technology for the production of menthol capsules in cigarettes.

Let's help you to construct the company.

We help with start of business on production of small menthol capsules. Useful tips from experts with long-term experience of capsulation. Detailed business plan and business of the idea.

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Our contacts

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Consultation of clients from the expert within 60 minutes.