The THEORY of CAPSULES | Capsulator from the Expert No. 1 in Russia www.Kapsulator.ru Seamless Capsules, Capsules without seam, menthol cigarette capsules, the Capsular Equipment, Capsulator, Capsules with oil, Kapsulyation, Capsulation, Business
Production and sale of menthol oil in round cigarette capsules

Capsulation in the theory.

training materials.
capsulator menthol cigarette capsules

Theory of capsulation.

Modern producers in pharmaceutical industry continuously develop technologies for production of the multicomponent medicines having certain properties master the latest technologies which priority question is increase in efficiency of medicinal substances and safety. Encapsulation of medicinal substances in a cover is extremely perspective and popular method of regulation of their properties. It is necessary to notice, already rich history of technologies of encapsulation, they are widely used not only only in chemical pharmaceutical industry, but also in agriculture, in the food and chemical industries and other otrasly branches. The review of technologies of encapsulation for production of various dosage forms is provided in this article: firm and soft, gaseous and liquid. The concept of encapsulation (Latin of capsula — a box) means the conclusion of fractional particles of a solid body and their units (granules), or liquids (thaw) in thin, but quite strong cover (or a matrix) with the various predetermined properties, such as ability solubility or not solubility in different environments, the melting temperature, permeability, etc. Pharmaceutical industry differentiates the processes allowing to make capsules of 10.1 in size — 10.4 cm: encapsulation of menthol cigarette capsules of the big sizes (0,5 — 1,5 cm) and microencapsulation. The purposes of encapsulation of medicinal substances are: preservation of unstable medicines in vitamins, antibiotics, enzymes, vaccines, serums, etc. from harmful effects of factors of the external environment; masking of unpleasant taste and smell of medicinal substances; an obespechivaniye of release of medicinal substances in the caused department of a GIT (kishechnorastvorimy microcapsules); the obespechivaniye of the extrapolated medicine influence, i.e. the slowed-down release of small doses of an active component supports its certain level in an organism and the most effective therapeutic influence for an appreciable length of time; combination of incompatible purely medicinal substances in one medicine (with use of partitive dividing coverings); transfer to pseudo firm condition of gases and liquids (loose weight from the microcapsules filled with gaseous or liquid medicinal substances with a firm cover); swallowing simplification; simplification of further processing, in particular in the high-speed packing line. The encapsulated substance (the main component of microcapsules) can be in any aggregate state: liquid, firm, gaseous. Modern methods of microencapsulation give the chance to apply both liofilny, and liofobny substances. Microcapsules may contain the exicipient representing the environment of dispergating of substance during microencapsulation or necessary for further functioning of active agents. The quantity in microcapsules of the encapsulated substance is, as a rule, 50 — 95% of the lump of capsules. This size can vary according to conditions of receiving and technology, the required ratio of the encapsulated substance and material of covers and other conditions of process: viscosity of the environment, temperature, availability of surfactants, extent of dispergating, etc. The term "microcapsules" ("nanocapsules") can designate a number of different structures. Use of the molecules detaining active agents inside, or combinations of difficult molecules which form nanocapsules (nanosphere) subsequently is possible. Nanoencapsulation takes place if the size of molecules does not surpass several micrometers. If the size of a molecule does not exceed one millimeter, then it is about microencapsulation. Substances of various classes can act as the cover material (encapsulating matrixes): Lipids and wax: bee, karnubsky, kandelilsky wax, wax emulsions, the natural and modified fats, glitserol distearate. Carbohydrates: sucrose, starches, glucose, maltodextrins, chitosan, alginates, ethyl-cellulose, atsetattsellyuloza, etc. Proteins: wheaten and soy proteins, zein, gluten, gelatin, etc. Both proteins, and their modifications are used. Degradiruyemy polymers: polybutadiene, polyvinyl acetate, polypropylene, polystyrene, etc. Depending on mission and properties of the encapsulated substance and an order of its release, and it is equal also from the chosen technology of microencapsulation, selection of materials of a cover or the encapsulating matrix is carried out. Mechanical destruction of covers of microcapsules releases their contents: melting, friction, pressure, ultrasonic influence, breaking from within vapors or gaseous substances which are emitted from change of external conditions, diffusion of contents of the microcapsule when swelling its walls in surrounding liquid, interaction with Wednesday (at dissolution in it) cover substances. It is conditionally possible to divide the existing microencapsulation methods into three main categories: a) the physical methods of microencapsulation based on mechanical ways of formation of a cover. In this category of methods — extrusion with use of centrifuges or the forming " devices a pipe in a pipe", drawing a covering in a fluidized layer, vacuum dusting (condensation of vapors). b) the chemical methods based on the chemical transformations leading to production of film-forming material — sewing together of polymers for formation of a new phase, polymerization and polycondensation. As high-molecular (polymers and oligomer), also and low-molecular substances can be exposed to chemical transformations. c) physical and chemical methods — sedimentation of film-forming polymer from the water environment by method of addition of a component for reduction of its solubility, a koatservation, generation of a new phase at changes of temperatures, hardening of fusion in liquid environments, evaporation of easily flying solvent, extraction replacement, physical adsorption, drying with dispersion. Several major factors need to be considered at the choice of a method of microencapsulation. From them the most important is the mission of a product, the defining conditions of use of the encapsulated substance and manifestation of its property. The choice of film-forming material and the predetermined environment for microencapsulation depend on this factor. The method of diffusion causes the slowed-down release of substance and demands use of the film-forming material which is bulking up, but not dissolved in the environment of use of microcapsules. In need of fast release of substance, it is possible to choose the soluble, melting or fragile film-forming material. One more factor — solubility and stability in the conditions of microencapsulation of the encapsulated substance. Instability Many substances, such as easily flying liquids, some vitamins, enzymes, are unstable even at insignificant temperature increase. It limits admissibility of use of the methods providing heating. As alternative, it is possible to apply methods at the heart of which - division of liquid phases (education from solutions of a new phase). Properties of substance will define at the same time the choice of a disperse phase and the dispersive environment. The cost of process is of great importance, in this regard those methods which are carried out in the continuous mode are most preferable and include smaller number of stages. Also the efficiency of microencapsulation, the estimated size of microcapsules and content of the encapsulated substance in them are important. At the heart of the above described classification of methods of microencapsulation (rather conditional) the nature of processes which result at microencapsulation is put. In practical activities the complex of various methods is often applied. Further we will consider microencapsulation methods, the most widespread in chemical pharmaceutical industry.

www.Kapsulator.ru Moscow +7(495)3643808, cigarette capsules, flavor capsules for cigarettes, cigarette capsule, cigarette balls, cigarette capsule production

Cigarette filters Capsules.

Gelatin Agar Alginate.

You can open the production of round capsules with a diameter of 2.8 mm capsules for filter cigarettes with aromatic oil inside, made on our equipment, can several times reduce the cost of the finished product and get products for the budget segment of the market.

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Compact equipment.

It is made in Europe

New equipment for tobacco and cigarette manufacturing companies. We have developed technology for small and medium-sized businesses filter cigarettes with flavors. Low cost, compact size, use of available raw materials will allow you to start your own business.

www.Kapsulator.ru Moscow +7(495)3643808, cigarette capsules, flavor capsules for cigarettes, cigarette capsule, cigarette balls, cigarette capsule production

Philosophy and services

Capsulator companies!

We are introducing new technologies in the cigarette market, filter cigarettes and aromatic capsules with menthol oil in Turkey and Europe.

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The patented waste-free technology which does not have analogs from the leading world experts.

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We send to interested customers samples of flavor round capsules for cigarette filter and for visual quality evaluation.

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The equipment can be manufactured according to the GMP standards. The quality of materials is confirmed by certificates.

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The technical specialist of the company leaves to your city, for carrying out start and training. Consultations 24/7.

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www.Kapsulator.ru Production and sale of menthol oil in round cigarette capsules

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Photos of Capsulator

Samples of round cigarette filter capsules with gelatin shell diameter 2.8 mm and 3.5 mm.

  • www.Kapsulator.ru Moscow +74953643808, Equipment for the production of small 2,8 mm cigarette capsules
  • www.Kapsulator.ru Moscow +74953643808, Equipment for the production of small 2,8 mm cigarette capsules
  • www.Kapsulator.ru Moscow +74953643808, Equipment for the production of small 2,8 mm cigarette capsules
  • www.Kapsulator.ru Moscow +74953643808, Equipment for the production of small 2,8 mm cigarette capsules
  • www.Kapsulator.ru Moscow +74953643808, Equipment for the production of small 2,8 mm cigarette capsules
  • www.Kapsulator.ru Moscow +74953643808, Equipment for the production of small 2,8 mm cigarette capsules
  • www.Kapsulator.ru Moscow +74953643808, Equipment for the production of small 2,8 mm cigarette capsules
  • www.Kapsulator.ru Moscow +74953643808, Equipment for the production of small 2,8 mm cigarette capsules
  • www.Kapsulator.ru Moscow +74953643808, Equipment for the production of small 2,8 mm cigarette capsules
  • www.Kapsulator.ru Moscow +74953643808, Equipment for the production of small 2,8 mm cigarette capsules

How does Capsulator work?

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Demonstration of process of encapsulation menthol oil in cigarette capsules.

reviews of cooperation

Our Clients

People the constructed successful companies using Capsulator of oils.

  • www.Kapsulator.ru Moscow +74953643808, Equipment for the production of small 2,8 mm cigarette capsules

    "The AO RealCaps company since 2005 produces the encapsulated oils of the highest quality at the affordable price using Capsulator of the Roman Tsibulsky company."

    - Andrey Mazharenko | Russia | Realcaps.ru
  • www.Kapsulator.ru Moscow +74953643808, Equipment for the production of small 2,8 mm cigarette capsules

    "All production of the TOO "PHYTO-APIPHARM" company is made on the basis of natural raw materials of a phytogenesis, including encapsulates oil in menthol cigarette capsules."

    - Andrey Korotkov | Kazakhstan | Phyto-Apipharm.com
  • www.Kapsulator.ru Moscow +74953643808, Equipment for the production of small 2,8 mm cigarette capsules

    "We are the leading producer in Turkey a cigarette capsules encapsulated. We use Capsulator which ordered in the Kapsulator.ru company"

    - Adnan | Turkey

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Founders of the company

Our Team

The amicable team of professionals united by a common goal and one business of 20 years.

Roman Tsibulsky founder and owner of the company www.Kapsulator.ru Equipment for encapsulating menthol oil in round cigarette capsules

Founder

Roman Tsibulsky

Pavel Shmanai CTO of the company www.Kapsulator.ru  Equipment for encapsulating menthol oil in round cigarette capsules

Technologist

Pavel Shmanai

Alex Kacman leading engineer of the company www.Kapsulator.ru Equipment for encapsulating menthol oil in round cigarette capsules

Engineer

Alex Kacman

Characteristics & Prices

Price on Capsulator

Short comparison of models of the equipment and cost.

Classic model

$24.000

  • Diameter of capsules is 2-5 mm
  • Dosage of 10-50 mg
  • Up to 15.000 capsules per 1 hour

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Standard model

$34.000

  • Diameter of capsules is up to 3,5 mm
  • Dosage up to 10-50 mg
  • Up to 90.000 capsules per 1 hour

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New model GMP

$42.000

  • Diameter of capsules is up to 3,5 mm
  • Dosage up to 10-50 mg
  • Up to 90.000 capsules per 1 hour

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Answers popular questions

Roman Tsibulsky

Personal consultation from the leading expert of the company will be rendered to each client.

Roman Tsibulsky www.Kapsulator.ru World expert in the production of round capsules with menthol oil for the cigarette filter

+ In what country the equipment for capsulation is made?

This technology, the equipment is developed in Russia specialists of the company Roman Tsibulsky, Capsulator are manufactured at factory in Minsk by experts from our team.

+ Whether it is possible to buy the equipment which was in the use?

No. All Capsulator which we started at clients work, are still demanded and make profit for the owners. We are proud of it!

+ Where there is your office, production and how to buy Capsulator?

Office in Moscow, production and demonstration of the equipment to Minsk. We accept payment as the legal entity in Russia. For convenience of clients we have various payment methods.

+ What delivery time of Capsulator after payment?

Usually 1 month on production of the equipment, and some time for its testing and delivery to the client is required. Middle date of receipt of Capsulator clients 2-2,5 months.

+ Whether you help clients who have only investments?

Capsulation of oils with use of our equipment simple, compact, highly demanded type of business in the sphere of production. We start more than 30 productions worldwide annually.

+ In what the main idea of profitability of capsulation?

We recommend to clients to wholesale oil directly from producers and to pack up in capsules, for the subsequent retail in pass doses. Profitability and stability of this activity are obvious.

Announcements and publications

News of the company

The leading expert in area of production of menthol capsules in cigarettes.

www.Kapsulator.ru Equipment and technology for the production of menthol capsules in cigarettes.

Cigarettes with a menthol softgel

Popular in the world small round capsules with flavors - chocolate, menthol, mint, lime, orange. The capsules are installed in the cigarette filter.

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www.Kapsulator.ru Equipment and technology for the production of menthol capsules in cigarettes.

Cigarettes with a menthol capsule.

New production technology for aromatic capsules for cigarette cartridges, production of cigarette capsules in the factory, menthol cigarette capsules.

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www.Kapsulator.ru Equipment and technology for the production of menthol capsules in cigarettes.

Let's help you to construct the company.

We help with start of business on production of small menthol capsules. Useful tips from experts with long-term experience of capsulation. Detailed business plan and business of the idea.

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