Production rooms and the description of technological process by production of soft seamless menthol cigarette capsules. Site of preparation of substance (filler) and gelatinous weight. The room is equipped with the device for preparation of gelatinous weight, capacities for filler solution preparation, electronic scales. The device for preparation of gelatinous weight is equipped with the mixer and container with water in which the set temperature is automatically maintained. First of all prepare glycerin solution with nipaginy. Glycerin gives elasticity to capsules, and nipagin serves as preservative. Glycerin in the device is heated to +70 °C and at the switched-on mixer added nipagin. On 10,0 kilograms of glycerin add 141,0 grams of a nipagin. Solution mixes up before full dissolution 1,5 – 2 hours. It is necessary for preparation of 10,0 kilograms of gelatinous weight: The water purified - 6,7 kg. Glycerin with preservative - 0,8 kg. Edible gelatin - 2,5 kg. Depending on quality of gelatin of a proportion can be changed. In capacity fill in necessary amount of the purified water which is heated to +60 °C in the device for preparation of gelatinous weight, then fill in glycerin with nipaginy and fill up gelatin. Gelatinous weight mixes up 1,5 hours before full dissolution, and then at the switched-off mixer 0,5 – 1,5 hours are defended. After that gelatinous weight is filtered through a kapron sieve and the viscometer measures viscosity. The viscosity of gelatinous weight has to be within 55 – 75 seconds. If indications do not meet standard, recalculation of ratios of water and gelatin becomes. Solution of filler is prepared according to technological instructions. The prepared gelatinous weight and filler in necessary quantities are weighed and filled in in Capsulator tanks.

menthol cigarette capsules. The organization of production of menthol cigarette capsules requires the prepared room, the trained personnel, expendables of appropriate quality and Capsulator. Learn more details at us.

Many clients ask us - whether there is an opportunity to change amount of filler in a gelatin capsule. This technology allows to receive flexible settings on capsule contents volume within the maximum diameter in 12 mm and the minimum diameter of the capsule in 2 mm. What factors influence positively and what complicate increase and reduction of volume of a gelatin capsule learn from us.

The gelatin capsule has rather strong cover which protects the capsule and its contents. There is a mechanism of adjustment of thickness of a cover of the capsule from minimum possible, to reasonable. Very thick cover raises the price of production, and too thin cover of the capsule can be destroyed in the course of packing and storage.

The technology of capsulation in seamless capsules uses the cooled oil as Wednesday in which the gelatinous cover is formed and hardens. Further actions mean need to dry up the capsule, previously washout in alcohol the oil remains. The oil film on the surface of the capsule interferes with drying. Information on how to dry up capsules, we will share with you.

After ready capsules are washed from an oil film it is necessary to dry up them. When drying gelatin is left by water, and the cover of the capsule stops being elastic. Read the review of devices for effective drying of capsules.

The ready dried-up menthol cigarette capsules need to be packaged. It is correct to pick up the packing equipment and a type of packaging which will ensure safety of capsules, our experts will help.

The most popular type of packaging of menthol cigarette capsules - blisterny planimetric cell packing. Blisterny packing of menthol cigarette capsules is a film of PVC and a layer of the thermo-welded aluminum foil. Temperature forms cells of the necessary form, after their filling with capsules, from above is sealed by aluminum foil.

This technology, the equipment is developed in Russia specialists of the company Roman Tsibulsky, Capsulator are manufactured at factory in Minsk by experts from our team.

No. All Capsulator which we started at clients work, are still demanded and make profit for the owners. We are proud of it!

Office in Moscow, production and demonstration of the equipment to Minsk. We accept payment as the legal entity in Russia. For convenience of clients we have various payment methods.

Usually 1 month on production of the equipment, and some time for its testing and delivery to the client is required. Middle date of receipt of Capsulator clients 2-2,5 months.

Capsulation of oils with use of our equipment simple, compact, highly demanded type of business in the sphere of production. We start more than 30 productions worldwide annually.

We recommend to clients to wholesale oil directly from producers and to pack up in capsules, for the subsequent retail in pass doses. Profitability and stability of this activity are obvious.