The THEORY of CAPSULES | Encapsulator from the Expert No. 1 in Russia www.Kapsulator.ru Seamless Softgel Softgel capsules, Softgel Softgel capsules without seam, Gelatin Softgel Softgel capsules, the Capsular Equipment, Encapsulator, Softgel Softgel capsules with oil, Kapsulyation, Capsulation, Business
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Capsulation in the theory.

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Encapsulator

Theory of capsulation.

Modern producers in pharmaceutical industry continuously develop technologies for production of the multicomponent medicines having certain properties master the latest technologies which priority question is increase in efficiency of medicinal substances and safety. Encapsulation of medicinal substances in a cover is extremely perspective and popular method of regulation of their properties. It is necessary to notice, already rich history of technologies of encapsulation, they are widely used not only only in chemical pharmaceutical industry, but also in agriculture, in the food and chemical industries and other otrasly branches. The review of technologies of encapsulation for production of various dosage forms is provided in this article: firm and soft, gaseous and liquid. The concept of encapsulation (Latin of capsula — a box) means the conclusion of fractional particles of a solid body and their units (granules), or liquids (thaw) in thin, but quite strong cover (or a matrix) with the various predetermined properties, such as ability solubility or not solubility in different environments, the melting temperature, permeability, etc. Pharmaceutical industry differentiates the processes allowing to make softgel softgel capsules of 10.1 in size — 10.4 cm: encapsulation of gelatin softgel softgel capsules of the big sizes (0,5 — 1,5 cm) and microencapsulation. The purposes of encapsulation of medicinal substances are: preservation of unstable medicines in vitamins, antibiotics, enzymes, vaccines, serums, etc. from harmful effects of factors of the external environment; masking of unpleasant taste and smell of medicinal substances; an obespechivaniye of release of medicinal substances in the caused department of a GIT (kishechnorastvorimy microcapsules); the obespechivaniye of the extrapolated medicine influence, i.e. the slowed-down release of small doses of an active component supports its certain level in an organism and the most effective therapeutic influence for an appreciable length of time; combination of incompatible purely medicinal substances in one medicine (with use of partitive dividing coverings); transfer to pseudo firm condition of gases and liquids (loose weight from the microcapsules filled with gaseous or liquid medicinal substances with a firm cover); swallowing simplification; simplification of further processing, in particular in the high-speed packing line. The encapsulated substance (the main component of microcapsules) can be in any aggregate state: liquid, firm, gaseous. Modern methods of microencapsulation give the chance to apply both liofilny, and liofobny substances. Microcapsules may contain the exicipient representing the environment of dispergating of substance during microencapsulation or necessary for further functioning of active agents. The quantity in microcapsules of the encapsulated substance is, as a rule, 50 — 95% of the lump of softgel softgel capsules. This size can vary according to conditions of receiving and technology, the required ratio of the encapsulated substance and material of covers and other conditions of process: viscosity of the environment, temperature, availability of surfactants, extent of dispergating, etc. The term "microcapsules" ("nanocapsules") can designate a number of different structures. Use of the molecules detaining active agents inside, or combinations of difficult molecules which form nanocapsules (nanosphere) subsequently is possible. Nanoencapsulation takes place if the size of molecules does not surpass several micrometers. If the size of a molecule does not exceed one millimeter, then it is about microencapsulation. Substances of various classes can act as the cover material (encapsulating matrixes): Lipids and wax: bee, karnubsky, kandelilsky wax, wax emulsions, the natural and modified fats, glitserol distearate. Carbohydrates: sucrose, starches, glucose, maltodextrins, chitosan, alginates, ethyl-cellulose, atsetattsellyuloza, etc. Proteins: wheaten and soy proteins, zein, gluten, gelatin, etc. Both proteins, and their modifications are used. Degradiruyemy polymers: polybutadiene, polyvinyl acetate, polypropylene, polystyrene, etc. Depending on mission and properties of the encapsulated substance and an order of its release, and it is equal also from the chosen technology of microencapsulation, selection of materials of a cover or the encapsulating matrix is carried out. Mechanical destruction of covers of microcapsules releases their contents: melting, friction, pressure, ultrasonic influence, breaking from within vapors or gaseous substances which are emitted from change of external conditions, diffusion of contents of the microcapsule when swelling its walls in surrounding liquid, interaction with Wednesday (at dissolution in it) cover substances. It is conditionally possible to divide the existing microencapsulation methods into three main categories: a) the physical methods of microencapsulation based on mechanical ways of formation of a cover. In this category of methods — extrusion with use of centrifuges or the forming " devices a pipe in a pipe", drawing a covering in a fluidized layer, vacuum dusting (condensation of vapors). b) the chemical methods based on the chemical transformations leading to production of film-forming material — sewing together of polymers for formation of a new phase, polymerization and polycondensation. As high-molecular (polymers and oligomer), also and low-molecular substances can be exposed to chemical transformations. c) physical and chemical methods — sedimentation of film-forming polymer from the water environment by method of addition of a component for reduction of its solubility, a koatservation, generation of a new phase at changes of temperatures, hardening of fusion in liquid environments, evaporation of easily flying solvent, extraction replacement, physical adsorption, drying with dispersion. Several major factors need to be considered at the choice of a method of microencapsulation. From them the most important is the mission of a product, the defining conditions of use of the encapsulated substance and manifestation of its property. The choice of film-forming material and the predetermined environment for microencapsulation depend on this factor. The method of diffusion causes the slowed-down release of substance and demands use of the film-forming material which is bulking up, but not dissolved in the environment of use of microcapsules. In need of fast release of substance, it is possible to choose the soluble, melting or fragile film-forming material. One more factor — solubility and stability in the conditions of microencapsulation of the encapsulated substance. Instability Many substances, such as easily flying liquids, some vitamins, enzymes, are unstable even at insignificant temperature increase. It limits admissibility of use of the methods providing heating. As alternative, it is possible to apply methods at the heart of which - division of liquid phases (education from solutions of a new phase). Properties of substance will define at the same time the choice of a disperse phase and the dispersive environment. The cost of process is of great importance, in this regard those methods which are carried out in the continuous mode are most preferable and include smaller number of stages. Also the efficiency of microencapsulation, the estimated size of microcapsules and content of the encapsulated substance in them are important. At the heart of the above described classification of methods of microencapsulation (rather conditional) the nature of processes which result at microencapsulation is put. In practical activities the complex of various methods is often applied. Further we will consider microencapsulation methods, the most widespread in chemical pharmaceutical industry.

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Gelatin Agar Alginate.

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Seamless softgel softgel capsules from an agar, gelatin, alginate, pectin, a karraginan and arabic gum.

  • www.Kapsulator.ru Moscow +375293080000, Equipment for the production of round seamless softgel softgel capsules, gelatin softgel softgel capsules, Encapsulator
  • www.Kapsulator.ru Moscow +375293080000, Equipment for the production of round seamless softgel softgel capsules, gelatin softgel softgel capsules, Encapsulator
  • www.Kapsulator.ru Moscow +375293080000, Equipment for the production of round seamless softgel softgel capsules, gelatin softgel softgel capsules, Encapsulator
  • www.Kapsulator.ru Moscow +375293080000, Equipment for the production of round seamless softgel softgel capsules, gelatin softgel softgel capsules, Encapsulator
  • www.Kapsulator.ru Moscow +375293080000, Equipment for the production of round seamless softgel softgel capsules, gelatin softgel softgel capsules, Encapsulator
  • www.Kapsulator.ru Moscow +375293080000, Equipment for the production of round seamless softgel softgel capsules, gelatin softgel softgel capsules, Encapsulator
  • www.Kapsulator.ru Moscow +375293080000, Equipment for the production of round seamless softgel softgel capsules, gelatin softgel softgel capsules, Encapsulator
  • www.Kapsulator.ru Moscow +375293080000, Equipment for the production of round seamless softgel softgel capsules, gelatin softgel softgel capsules, Encapsulator
  • www.Kapsulator.ru Moscow +375293080000, Equipment for the production of round seamless softgel softgel capsules, gelatin softgel softgel capsules, Encapsulator
  • www.Kapsulator.ru Moscow +375293080000, Equipment for the production of round seamless softgel softgel capsules, gelatin softgel softgel capsules, Encapsulator

How does Encapsulator work?

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Demonstration of process of capsulation of oil in softgel softgel capsules with a cover from gelatin.

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People the constructed successful companies using Encapsulator of oils.

  • www.Kapsulator.ru Moscow +375293080000, Equipment for the production of round seamless softgel softgel capsules, gelatin softgel softgel capsules, Encapsulator

    "The AO RealCaps company since 2005 produces the encapsulated oils of the highest quality at the affordable price using Encapsulator of the Roman Tsibulsky company."

    - Andrey Mazharenko | Russia | Realcaps.ru
  • www.Kapsulator.ru Moscow +375293080000, Equipment for the production of round seamless softgel softgel capsules, gelatin softgel softgel capsules, Encapsulator

    "All production of the TOO "PHYTO-APIPHARM" company is made on the basis of natural raw materials of a phytogenesis, including encapsulates oil in gelatin softgel softgel capsules."

    - Andrey Korotkov | Kazakhstan | Phyto-Apipharm.com
  • www.Kapsulator.ru Moscow +375293080000, Equipment for the production of round seamless softgel softgel capsules, gelatin softgel softgel capsules, Encapsulator

    "We are the leading producer in Ukraine a badger fat in softgel softgel capsules and the cod-liver oil encapsulated. We use Encapsulator which ordered in the Kapsulator.ru company"

    - Eugene | Ukraine | Ecobars.ua

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Founders of the company

Our Team

The amicable team of professionals united by a common goal and one business of 20 years.

Roman Tsibulsky founder and owner of the company www.Kapsulator.ru Equipment for encapsulating oil in round gelatin softgel softgel capsules

Founder

Roman Tsibulsky

Pavel Shmanai CTO of the company www.Kapsulator.ru Encapsulator for the production of round gelatin and agar softgel softgel capsules with oil Roman Tsibulsky founder and owner of the company www.Kapsulator.ru Equipment for encapsulating oil in round gelatin softgel softgel capsules

Technologist

Pavel Shmanai

Victor Kim leading engineer of the company www.Kapsulator.ru Equipment for encapsulating oil in round gelatin softgel softgel capsules

Engineer

Victor Kim

Characteristics & Prices

Price on Encapsulator

Short comparison of models of the equipment and cost.

Classic model

$18.000

  • Diameter of softgel softgel capsules is 5-12 mm
  • Dosage of 100-500 mg
  • Up to 15.000 softgel softgel capsules per 1 hour

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Standard model

$28.000

  • Diameter of softgel softgel capsules is up to 6 mm
  • Dosage up to 100 mg
  • Up to 90.000 softgel softgel capsules per 1 hour

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New model GMP

$36.000

  • Diameter of softgel softgel capsules is up to 6 mm
  • Dosage up to 100 mg
  • Up to 90.000 softgel softgel capsules per 1 hour

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Answers popular questions

Roman Tsibulsky

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Roman Tsibulsky www.Kapsulator.ru Leading expert in the production of round softgel softgel capsules with shells of gelatin, agar, alginate

+ In what country the equipment for capsulation is made?

This technology, the equipment is developed in Russia specialists of the company Roman Tsibulsky, Encapsulator are manufactured at factory in Minsk by experts from our team.

+ Whether it is possible to buy the equipment which was in the use?

No. All Encapsulator which we started at clients work, are still demanded and make profit for the owners. We are proud of it!

+ Where there is your office, production and how to buy Encapsulator?

Office in Moscow, production and demonstration of the equipment to Minsk. We accept payment as the legal entity in Russia. For convenience of clients we have various payment methods.

+ What delivery time of Encapsulator after payment?

Usually 1 month on production of the equipment, and some time for its testing and delivery to the client is required. Middle date of receipt of Encapsulator clients 2-2,5 months.

+ Whether you help clients who have only investments?

Capsulation of oils with use of our equipment simple, compact, highly demanded type of business in the sphere of production. We start more than 30 productions worldwide annually.

+ In what the main idea of profitability of capsulation?

We recommend to clients to wholesale oil directly from producers and to pack up in softgel softgel capsules, for the subsequent retail in pass doses. Profitability and stability of this activity are obvious.

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The leading expert in area of production of round softgel softgel capsules from gelatin, an agar, alginate.

www.Kapsulator.ru Encapsulator soft seamless softgel softgel capsules with a shell of gelatin, agar, alginate

Soft seamless softgel softgel capsules from gelatin.

Seamless gelatin softgel softgel capsules. Production, capsulation and packing of animal fats and vegetable oils in soft seamless softgel softgel capsules gained big distribution around the world.

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www.Kapsulator.ru Encapsulator soft seamless softgel softgel capsules with a shell of gelatin, agar, alginate

Novelty! Softgel Softgel capsules from an agar.

Now we encapsulate oils in a cover from Agar-agar. An agar material from seaweed, read about remarkable properties of softgel softgel capsules from an agar. Kasulyator works with gelatin and an agar. For Muslims and vegans.

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www.Kapsulator.ru Encapsulator soft seamless softgel softgel capsules with a shell of gelatin, agar, alginate

Let's help you to construct the company.

We help with start of business on production of gelatin softgel softgel capsules with oils. Useful tips from experts with long-term experience of capsulation. Detailed business plan and business of the idea.

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